| Impact strength | The highest impact strength among all plastics. It is superior to zinc and alminum die castings in impact strength. |
| Temprature range | Stable properties over a wide temperatures range allows for a variety of potential applications. |
| Electical properties | Panlite electrical properties are excellent in that they show only slight change throughout a wide range of temperture ; especially suitable as an insulating material. |
| Transparency | It has outstaning transparency, rare among all plastics and suitable for optical ans sheet applications. |
| Dimensional stability | Excellent creep characteristics, and only slight dimensional changes throughout a wide range of moisture, temperature and duration conditions. |
| Flame resistance | Outstanding flame resistance ; 94V-0, 94V-1, 94V-2 and 94HB(UL standard Subject 94) |
| Category | Grade | Type | Main molding method |
|---|---|---|---|
| Standard (Mold release / Ice color) |
L-1225LM | Ultra low viscosity | Injection molding |
L-1225L LV-2225L |
Ultra low viscosity | Injection molding | |
L-1225Y LV-2225Y |
Low viscosity | Injection molding / Injection-blow molding |
|
L-1250Y LV-2250Y |
Medium viscosity | Injection molding / Injection-blow molding |
|
| K-1300Y | High viscosity | Extrusion molding / Blow molding / Injection molding |
|
| Weather resistance | L-1225ZL 100 | Ultra low viscosity | Injection molding |
| L-1225Z 100M | Ultra low viscosity | Injection molding | |
L-1225Z 100 LV-2225Z |
Low viscosity | Injection molding | |
L-1250Z 100 LV-2250Z |
Medium viscosity | Injection molding | |
| Extrusion | L-1250ZW | Medium viscosity | Extrusion molding / Injection molding |
| Optical use | AD-5503 | Optical characteristics / Low contamination | Injection molding |
| Flame resistance | LN-2525ZA | Flame resistance / Mold release / Translucent | Injection molding |
| LN-2250Y | Flame resistance / Mold release / Transparent | Injection molding | |
| LN-2250Z | Flame resistance / Mold release / Transparent / Weather resistance | Injection molding | |
| LN-2525HA | Flame resistance(Non-bromine / Non-phosphorus) / Mold release / Translucent | Injection molding | |
| LN-2520A | Flame resistance(Non-bromine / Non-phosphorus) / Mold release / Translucent | Injection molding | |
| Frictional wear resistance | LS-2250 | Frictional wear resistance | Injection molding |
| High light reflection |
LD-1000RM | Light reflectivity / White / Mold release | Injection molding |
| LN-3010RM | Light reflectivity / White / Mold release / Flame resistance(Non-bromine / Non-phosphorus) | Injection molding | |
| LN-3000RM | Light reflectivity / White / Mold release / Flame resistance(Phosphorus) | Injection molding | |
| LN-1010RM | Light reflectivity / White / Mold release / Flame resistance | Injection molding | |
| Light diffusion | ML-1102 | High light transmission | Injection molding |
| ML-1103 | Standard | Injection molding | |
| ML-1105 | High Light diffusion | Injection molding |
| Category | Grades | Type | Main molding method |
|---|---|---|---|
| Standard | G-3410R | Glass fiber 10% /Mold release / UL94 V-2 | Injection molding |
| G-3415R | Glass fiber 15% /Mold release / UL94 V-2 | Injection molding | |
| G-3420R | Glass fiber 20% /Mold release / UL94 V-2 | Injection molding | |
| G-3430R | Glass fiber 30% /Mold release / UL94 V-2 | Injection molding | |
| Low anisotropy | G-34**H | Glass fiber / Low anisotropy / Good appearance / UL94 V-2 | Injection molding |
| Isotropic | G-33**M | Glass fiber / Isotropic / Good appearance / UL94 V-2 | Injection molding |
| Flame resistance | GN-34**R | Glass fiber / UL94 V-0 | Injection molding |
| GN-3610L | Glass fiber 10% /Non-bromine / Non-phosphorus / UL94 V-0 | Injection molding | |
| GN-3620L | Glass fiber 20% /Non-bromine / Non-phosphorus / UL94 V-0 | Injection molding | |
| GN-3630H | Glass fiber 30% /Non-bromine / Non-phosphorus / Low anisotropy / UL94 V-2 |
Injection molding | |
| High flame resistance | GV-34**R | Glass fiber / UL94 V-0 | Injection molding |
| Friction wear resistance | GS-34** | Glass fiber / Frictional wear resistance / UL94 V-2 | Injection molding |
| Camera use | G-3110PH | Glass fiber 10% /Low anisotropy / Good appearance / Good paintability | Injection molding |
| G-3120PH | Glass fiber 20% /Low anisotropy / Good appearance / Good paintability | Injection molding | |
| G-3130PH | Glass fiber 30% /Low anisotropy / Good appearance / Good paintability | Injection molding |
| Category | Grades | Type | Main molding method |
|---|---|---|---|
| Standard | B-8110R | Carbon Fiber 10% /Mold release / UL94 V-2 | Injection molding |
| B-8120R | Carbon Fiber 20% /Mold release / UL94 V-2 | Injection molding | |
| B-8130R | Carbon Fiber 30% /Mold release / UL94 V-2 | Injection molding | |
| Flame resistance | BN-81**R | Carbon Fiber / Mold release / UL94 V-0 | Injection molding |
| B-41**R | Carbon Fiber / Mold release / Non-bromine / Non-phosphorus / UL94 V-0 | Injection molding | |
| Frictional wear resistance | BS-81**R | Carbon Fiber / Friction wear resistance / UL94 V-0 |
Injection molding |
| EMI shield | E-8715 | EMI shield / Mold release / High heat resistance / High impact resistance / Phosphorous flame resistance / UL94 V-2 |
Injection molding |
| EN-8515N | EMI shield / Mold release / Phosphorous flame retardant / High flame resistance / UL94 V-0, 5VA |
Injection molding | |
| EN-8615N | EMI shield / Mold release / Phosphorous flame retardant / UL94 V-0 | Injection molding |
| Category | Grades | Type | Main molding method |
|---|---|---|---|
| Standard | AM-18** | Polycarbonate[Low-temperature impact resistance] | Injection molding |
| AM-8*** | Polycarbonate / Polyester Alloy[Chemical resistance] | Injection molding | |
| AM-9*** | Polycarbonate / Polyester Alloy[High heat resistance, Chemical resistance] | Injection molding | |
| Flame resistance | MN-3600H | Polycarbonate[Flame resistance, High heat resistance] | Injection molding |
| MN-3705 | Polycarbonate[High flame resistance, High flow] | Injection molding | |
| Fiber reinforced | AM-9***F | Polycarbonate / Polyester Alloy(Special microfiber) [High rigidity / Good appearance / Chemical resistance] |
Injection molding |
| GM-93** | Polycarbonate / Polyester Alloy(Glass fiber reinforced) [High rigidity / Chemical resistance] |
Injection molding |
| 1. Tensile characteristics |
|---|
Panlite shows stable tensile strength over a wide temperature range. Especially, it will not show any conspicuous change in quality even under high temperatures. Panlite G is a glass fiber reinforced grade, and its tensile strength increases as the glass fiber content increase. For example, see Fig.1 |
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| Fig.1 Tensile break strength of Panlite vs. temperature |
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| Fig.2 Tensile modulus of Panlite vs. temperature |
| 2. Flexural characteristics |
|---|
Panlite shows stable flexural characteristics over a wide temperature range. The flexural strength and the flexural modulus of Panlite G increase as the glass fiber content increases. |
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| Fig.3 Flexural strength of Panlite vs. temperature |
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Fig.4 Flexural modulous of Panlite
vs. temperature |
| 3. Impact characteristics |
|---|
Panlite has outstanding impact characteristics. For example, it shows a high Charpy impact value (nothed) of 67 kJ/m2 or more at room temperature. At temperatures below -20℃ or -30℃, although ductile fracture characteristics change to brittle fracture, the material shows a high value compared with other plastic materials(Fig.5). If the designed product is unnotched and without sharp corners, stable impact characteristics are obtained over a wide temperature range, as brittle fracture at low temperature is eleminated. It should be noted that the impact value is affected by the average molecular weight(Fig.6). The impact value of Panlite G increase as the glass fiber content is increases(Fig.7). |
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Fig.5 Impact Strength of Panlite
vs. Temperature(General PC) |
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Fig.6 Molecular Weight vs. Impact
Strength of Panlite |
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Fig.7 Impact value of Panlite vs.
temperature(PCG) |
| 4. Creep characteristics |
|---|
Creep is a phenomenon that is characterized by an increse in the deformation of the material with time when a certain stress is given to the material. Creep is related to both the temperature and the stress. Panlite has outstanding creep characteristics(Fig.8). In the case of Panlite and Panlite G, the apparent flexural modulus varies respectively due to the creep(Fig.9). As for the relationship between creep deformation of Panlite and the designed stress, for example, when the material is subjected to the stress of 12.7 MPa at 20℃, the deformation after 20 years is 0.7%(Fig.10). |
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Fig.8 Creep Characteristics
of Panlite |
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Fig.9 Creep Characteristics
of Panlite(Apparrent Flexural modulus) |
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Fig.10 Creep Deformation vs.
Stress of Panlite |
| 5. Repeated fatigue characteristics |
|---|
The rupture of material due to repeated fatigue occurs even when the stress is lower than its flexural strength. The curve drawn by plotting tha values of repeated stress and the number of time of repetiton of the stress until the rupture occurs is called the S-N curve. The repeated fatigue characteristics of Panlite can be improved largely by increasing the glass fiber content(Fig.11). |
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Fig.11 Repeated Fatigue Characteristics |
| 6. Allowable stress |
|---|
When a plastic part has been used for a long period of time under stress, crazing or cracking sometimes occurs. The maximum stress at which neither crazing or cracking occurs is called allowable stress, and it varies depending on the operating temperature. The allowable stress is the greatest stress under which a material is believed to be safe in actual use, and may also be called design stress. Allowable stress varies according to the type of stress, but in all cases it has been determined after material testing, by service conditions and experiences(Table 1). Since allowable stress is a maximum value, a safety allowance must be added when assuming the stress in service conditions. |
Table
1 Allowable Stress of Panlite and Panlite G Static load:MPa
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| 1. Flame resistance |
|---|
| Panlite has excellent flame resistance compared with other thermoplastic resin. |
| Table 1 Flash temperature and auto-ignition temperature of Panlite |
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| Table 2 UL94 flame class and oxygen index of Panlite |
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| 2. Continuous service temperature |
|---|
| According to UL 746B, the temperature at which the initial strength of the material is reduced to a half is defined as the long term continuous service temperature (temperature index). Each grade of Panlite is approved as a material having a higher temperature index than that of other materials(Table 3). |
| Table 3 Temperature index of UL(UL746B, thickness: 1.47mm) (℃) |
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| 3. Ball pressure temperature |
|---|
For plastics, ball pressure temperature is specified by IEC Publication 335-1, UL746C, and Electric Appliances Control Law(regulation concerning technical standards). The ball pressure temperature of Panlite is on the higher side of all themoplastics(Table 5). |
| Table 5 Ball Pressure Temperature of Panlite |
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| 4. Coefficient of linear expansion |
|---|
| Panlite G-3430R has a low coefficient of linear expansion, nearly equal to that of die-cast aluminum(Fig.1). However, there are differences between the flow direction and traverse direction due to glass fiber orientation. This must be taken into consideration when designing a product. |
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| Fig.1 Coefficient of Linear Expansion of Panlite |
| 5. Melting point and decompositon temperature |
|---|
| As Panlite is an amorphous plastic, it does not show a definite melting point, but is roughly 230-240℃. Also, the decomposition temperature is over 340℃(Fig.2). |
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| Fig.2 TGA-DTA Curve of Panlite |
Panlite is an insulating material with excellent electric characteristics compared with other plastic mateerials.
Panlite Features not only high dielectric breakdown strength and high volume resistivity but also stable dielectric constant and stable dielectric loss tangent in a wide range of temperatures and frequencies (Fig. 1-6)
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| Fig.1 Dielectric Breakdown Strength of Panlite vs. Temperature | Fig.4 Dielectric Loss Tangent of Panlite vs. Temperature |
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| Fig.2 Volume Resistivity of Panlite vs. Temperature | Fig.5 Dielectric Constant of Panlite vs. Frequency |
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| Fig.3 Dielectric Constant of Panlite vs. Temperature | Fig.6 Dielectric Loss Tangent of Panlite vs. Frequency |
| Critical stress | ||||||||
|---|---|---|---|---|---|---|---|---|
Even when the stress acting on the plastic material
is less than the allowable stress, it can cause crazing or cracking of the
material when it is in contact with a chemical, though it depends on the
kind of chemical. Such a phenomenon is called solvent cracking, and
the minimum stress at which the solvent crack occurs is called the critical
stress. Panlite can be left in contact with the chemicals whose critical
stress value are over 13.7 MPa, but adequate care should be taken in cases
where the stress value are less than 13.7 MPa. (Fig.6) |
||||||||
| Chemicals | 23℃ | 70℃ | Chemicals | 23℃ | 70℃ | Chemicals | 23℃ | 70℃ |
| Inorganic chemicals | Oil products | Antistatic agents | ||||||
| Hydrochrolic acid 10% | ○ | × | Gasoline | × | × | Hotac | ○ | ○ |
| Sulfuric acid 10% | ○ | ○ | Kerosene | △~× | × | Antista ADS | ○ | ○ |
| Nitric acid 10% | ○ | × | Gas oil | △~× | × | Elecnon OR-S | ○ | ○ |
| Caustic soda 10% | △ | × | Spindle oil 60 (Shell) | ○ | △ | Disinfectants | ||
| Phospholic acid 1% | ○ | × | Open gear oil No.1 (Daphne, Idemitsu) | ○ | △ | Decahydronphtalene | ○ | × |
| Potassium chloride (saturated solution, 23℃) | ○ | ○ | Mechanic 56 (Daphne, Idemitsu) | ○ | ○ | Osban (Aqueous solution of 500 times) | ○ | ○ |
| Sodium chloride (saturated solution, 23℃) | ○ | ○ | Swalube RO-10 (Maruzen) | △ | △ | Hibiten (Aqueous solution of 500 times) | ○ | ○ |
| Aluminum chloride (saturated solution, 23℃) | ○ | × | Swalube RO-150 (Maruzen) | ○ | ○ | Detergents | ||
| Soda carbonate (saturated solution, 23℃) | △ | △ | Hydraulic L-150 (Kyodo oil) | ○ | ○ | Alkaline detergent (pH11) | △ | × |
| Soda sulfide (saturated solution, 23℃) | × | × | Mobil Super 10W50 (Mobil) | ○ | ○ | Invert soap | ○ | △ |
| Ammonium chloride(saturated solution, 23℃) | × | × | Speacial-A Turbine oil (Maruzen) | ○ | ○ | Mypet(Undiluted solution) (Kao) | ○ | ○ |
| Organic chemicals | Grease | Magiclean(Undiluted solution) | × | × | ||||
| Acetic acid 10% | ○ | Moricoat 44 grease M (Dow-Corning) | ○ | ○ | Bluedia (Lion) | ○ | ○ | |
| Acetic acid 100% | × | × | Silicone KS64 grease (Shin-Etsu) | ○ | ○ | Cosmetics | ||
| Formic acid 100% | △ | Silicone YG3068 (Toshiba) | ○ | ○ | MG-5 hair tonic | ○ | ○ | |
| Methanol | △ | × | Showa Cup Class-1 No.3 (Showa) | ○ | △ | MG-5 hair liquid | ○ | ○ |
| Ethanol | ○ | △ | Grease Max No.2 (Maruzen) | ○ | ○ | Eroica hair liquid | ○ | × |
| Ethyl ether | × | × | Albania Grease No.3 (Shell) | ○ | × | Foods | ||
| Acetone | × | × | Grease Daria 2 (Shell) | ○ | ○ | Whiskey | ○ | ○ |
| Ethyl acetate | × | × | Gold No.2 (Nippon Grease) | ○ | ○ | Japanese Sake | ○ | ○ |
| Carbon tetrachloride | × | × | Cutting oils | Wine | ○ | ○ | ||
| Benzene | × | × | Neocool AP-Cut (Matsumura Yushi) | ○ | △ | Sesame oil | ○ | △ |
| Petroleum benzene | △ | Diatool A-4 (Daido Kagaku) | ○ | ○ | Salad oil | ○ | △ | |
| Chloroform | × | × | Shimiron M (Modification No.2) (Daido) | ○ | × | Butter | ○ | △ |
| Dichloroethane | × | × | Silicone TSM631 (Toshiba) | ○ | × | ○・・・Items usable: Critical stress is over 13.7
MPa
Caution: Above ○ marked items are considered as usable for the present but it is required to conduct an experiment before use under the actual use condition. |
||
| Dioxane | × | × | Silicone KM780 (Shin-Etsu) | ○ | × | |||
| Dimethylformamide | × | × | Silicone YF3842 (Toshiba) | ○ | × | |||
| Tetrahydrofuran | × | × | Rust preventatives | |||||
| Toluene | × | × | Rustfighter (Nippon Grease) | ○ | △~× | |||
| Phenol solvent 5% | × | × | Nonruster (Yushiro Kagaku) | ○ | △~× | |||
| Metacresol | × | × | RP-6 (Shin Nippu Kagaku) | ○ | ○ | |||
| 1. Transparency |
|---|
| Panlite has excellent light transmission of about 90% per 2mm thickness(Fig.1) |
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| Fig.1 Light transmission |
| 2. Reflective index |
|---|
Panlite has high a reflective index as 1.585(nd) at normal temperatures. In Fig.2, the temperature dependence of reflective index is shown.(Fig.2) |
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| Fig.2 Temperature Dependence of Reflective Index |
| 3. Abbe number |
|---|
| The Abbe number of Panlite is 30. |
Panlite has outstanding weather resistance characteristics.
The weather resistant grade is an improved version in which both mechanical property degradation and changes in hue have been further decreased. (Fig.24-30)
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| Fig.1 Outdoor exposure test (tensile property) of Panlite | Fig.2 Outdoor exposure test (Total light transmission) |
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| Fig.3 Outdoor exposure test (Haze) |
Fig.4 Outdoor exposure test (YI: Yelloew Index) |
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Fig.5 Accelerated Weather Resistant Test (Toral light transmission) |
Fig.6 Accelerated Weather Resistant Test (Haze) |
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|
| Fig.7 Accelerated Weather Resistant Test (YI: Yellow Index) |