Panlite®
1. Features
Impact strength

The highest impact strength among all plastics. It is superior to zinc and alminum die castings in impact strength.

Temprature range Stable properties over a wide temperatures range allows for a variety of potential applications.
Electical properties Panlite electrical properties are excellent in that they show only slight change throughout a wide range of temperture ; especially suitable as an insulating material.
Transparency It has outstaning transparency, rare among all plastics and suitable for optical ans sheet applications.
Dimensional stability Excellent creep characteristics, and only slight dimensional changes throughout a wide range of moisture, temperature and duration conditions.
Flame resistance Outstanding flame resistance ; 94V-0, 94V-1, 94V-2 and 94HB(UL standard Subject 94)
Panlite®
2. Line-up
●General grade
Category Grade Type Main molding method
Standard
(Mold release / Ice color)
L-1225LM Ultra low viscosity Injection molding

L-1225L

LV-2225L

Ultra low viscosity Injection molding

L-1225Y

LV-2225Y

Low viscosity

Injection molding

/ Injection-blow molding

L-1250Y

LV-2250Y

Medium viscosity

Injection molding

/ Injection-blow molding

K-1300Y High viscosity

Extrusion molding / Blow molding

/ Injection molding

Weather resistance L-1225ZL 100 Ultra low viscosity Injection molding
L-1225Z 100M Ultra low viscosity Injection molding

L-1225Z 100

LV-2225Z

Low viscosity Injection molding

L-1250Z 100

LV-2250Z

Medium viscosity Injection molding
Extrusion L-1250ZW Medium viscosity Extrusion molding / Injection molding
Optical use AD-5503 Optical characteristics / Low contamination Injection molding
Flame resistance LN-2525ZA Flame resistance / Mold release / Translucent Injection molding
LN-2250Y Flame resistance / Mold release / Transparent Injection molding
LN-2250Z Flame resistance / Mold release / Transparent / Weather resistance Injection molding
LN-2525HA Flame resistance(Non-bromine / Non-phosphorus) / Mold release / Translucent Injection molding
LN-2520A Flame resistance(Non-bromine / Non-phosphorus) / Mold release / Translucent Injection molding
Frictional wear resistance LS-2250 Frictional wear resistance Injection molding
High
light reflection
LD-1000RM Light reflectivity / White / Mold release Injection molding
LN-3010RM Light reflectivity / White / Mold release / Flame resistance(Non-bromine / Non-phosphorus) Injection molding
LN-3000RM Light reflectivity / White / Mold release / Flame resistance(Phosphorus) Injection molding
LN-1010RM Light reflectivity / White / Mold release / Flame resistance Injection molding
Light diffusion ML-1102 High light transmission Injection molding
ML-1103 Standard Injection molding
ML-1105 High Light diffusion Injection molding
Note: L and K grades differ from LV grades in UL resgistration value. 
●Glass fiber reinforced grades
Category Grades Type Main molding method
Standard G-3410R Glass fiber 10% /Mold release / UL94 V-2 Injection molding
G-3415R Glass fiber 15% /Mold release / UL94 V-2 Injection molding
G-3420R Glass fiber 20% /Mold release / UL94 V-2 Injection molding
G-3430R Glass fiber 30% /Mold release / UL94 V-2 Injection molding
Low anisotropy G-34**H Glass fiber / Low anisotropy / Good appearance / UL94 V-2 Injection molding
Isotropic G-33**M Glass fiber / Isotropic / Good appearance / UL94 V-2 Injection molding
Flame resistance GN-34**R Glass fiber / UL94 V-0 Injection molding
GN-3610L Glass fiber 10% /Non-bromine / Non-phosphorus / UL94 V-0 Injection molding
GN-3620L Glass fiber 20% /Non-bromine / Non-phosphorus / UL94 V-0 Injection molding
GN-3630H

Glass fiber 30% /Non-bromine / Non-phosphorus / Low anisotropy / UL94 V-2

Injection molding
High flame resistance GV-34**R Glass fiber / UL94 V-0 Injection molding
Friction wear resistance GS-34** Glass fiber / Frictional wear resistance / UL94 V-2 Injection molding
Camera use G-3110PH Glass fiber 10% /Low anisotropy / Good appearance / Good paintability Injection molding
G-3120PH Glass fiber 20% /Low anisotropy / Good appearance / Good paintability Injection molding
G-3130PH Glass fiber 30% /Low anisotropy / Good appearance / Good paintability Injection molding
(Note) ** varies according to the filler content.
●Carbon fiber reinforced grades
Category Grades Type Main molding method
Standard B-8110R Carbon Fiber 10% /Mold release / UL94 V-2 Injection molding
B-8120R Carbon Fiber 20% /Mold release / UL94 V-2 Injection molding
B-8130R Carbon Fiber 30% /Mold release / UL94 V-2 Injection molding
Flame resistance BN-81**R Carbon Fiber / Mold release / UL94 V-0 Injection molding
B-41**R Carbon Fiber / Mold release / Non-bromine / Non-phosphorus / UL94 V-0 Injection molding
Frictional wear resistance BS-81**R

Carbon Fiber / Friction wear resistance / UL94 V-0

Injection molding
EMI shield E-8715

EMI shield / Mold release / High heat resistance / High impact resistance / Phosphorous flame resistance

/ UL94 V-2

Injection molding
EN-8515N

EMI shield / Mold release / Phosphorous flame retardant / High flame resistance / UL94 V-0, 5VA

Injection molding
EN-8615N EMI shield / Mold release / Phosphorous flame retardant / UL94 V-0 Injection molding
(Note) ** varies according to the filler content.
●PC Alloy Grades
Category Grades Type Main molding method
Standard AM-18** Polycarbonate[Low-temperature impact resistance] Injection molding
AM-8*** Polycarbonate / Polyester Alloy[Chemical resistance] Injection molding
AM-9*** Polycarbonate / Polyester Alloy[High heat resistance, Chemical resistance] Injection molding
Flame resistance MN-3600H Polycarbonate[Flame resistance, High heat resistance] Injection molding
MN-3705 Polycarbonate[High flame resistance, High flow] Injection molding
Fiber reinforced AM-9***F

Polycarbonate / Polyester Alloy(Special microfiber)

[High rigidity / Good appearance / Chemical resistance]

Injection molding
GM-93**

Polycarbonate / Polyester Alloy(Glass fiber reinforced)

[High rigidity / Chemical resistance]

Injection molding
(Note) ** differs based on the type of compounded agent and its content.
Panlite®
3. Mechanical characteristics
Panlite has stable mechanical characteristics over a wide range of temperatures. Panlite has particulaly impressive tensile strength, flexural strength, impact strength and creep characteristics, and as such is a highly regarded engineering plastic material.
1. Tensile characteristics

Panlite shows stable tensile strength over a wide temperature range.  Especially, it will not show any conspicuous change in quality even under high temperatures.

Panlite G is a glass fiber reinforced grade, and its tensile strength increases as the glass fiber content increase.  For example, see Fig.1

Fig.1 Tensile break strength of Panlite vs. temperature
Fig.2 Tensile modulus of Panlite vs. temperature
2. Flexural characteristics

Panlite shows stable flexural characteristics over a wide temperature range.

The flexural strength and the flexural modulus of Panlite G increase as the glass fiber content increases.

Fig.3 Flexural strength of Panlite vs. temperature
Fig.4 Flexural modulous of Panlite vs. temperature
3. Impact characteristics

Panlite has outstanding impact characteristics.

For example, it shows a high Charpy impact value (nothed) of 67 kJ/m2 or more at room temperature.

At temperatures below -20℃ or -30℃, although ductile fracture characteristics change to brittle fracture, the material shows a high value compared with other plastic materials(Fig.5).

If the designed product is unnotched and without sharp corners, stable impact characteristics are obtained over a wide temperature range, as brittle fracture at low temperature is eleminated.

It should be noted that the impact value is affected by the average molecular weight(Fig.6).

The impact value of Panlite G increase as the glass fiber content is increases(Fig.7).

Fig.5 Impact Strength of Panlite vs. Temperature(General PC)
Fig.6 Molecular Weight vs. Impact Strength of Panlite
Fig.7 Impact value of Panlite vs. temperature(PCG)
4. Creep characteristics

Creep is a phenomenon that is characterized by an increse in the deformation of the material with time when a certain stress is given to the material.  Creep is related to both the temperature and the stress.

Panlite has outstanding creep characteristics(Fig.8).

In the case of Panlite and Panlite G, the apparent flexural modulus varies respectively due to the creep(Fig.9).

As for the relationship between creep deformation of Panlite and the designed stress, for example, when the material is subjected to the stress of 12.7 MPa at 20℃, the deformation after 20 years is 0.7%(Fig.10).

Fig.8  Creep Characteristics of Panlite
Fig.9  Creep Characteristics of Panlite(Apparrent Flexural modulus)
Fig.10 Creep Deformation vs. Stress of Panlite
5. Repeated fatigue characteristics

The rupture of material due to repeated fatigue occurs even when the stress is lower than its flexural strength.

The curve drawn by plotting tha values of repeated stress and the number of time of repetiton of the stress until the rupture occurs is called the S-N curve.  The repeated fatigue characteristics of Panlite can be improved largely by increasing the glass fiber content(Fig.11).

Fig.11 Repeated Fatigue Characteristics
6. Allowable stress

When a plastic part has been used for a long period of time under stress, crazing or cracking sometimes occurs.  The maximum stress at which neither crazing or cracking occurs is called allowable stress, and it varies depending on the operating temperature.  The allowable stress is the greatest stress under which a material is believed to be safe in actual use, and may also be called design stress.  Allowable stress varies according to the type of stress, but in all cases it has been determined after material testing, by service conditions and experiences(Table 1).

Since allowable stress is a maximum value, a safety allowance must be added when assuming the stress in service conditions.

                          Table 1 Allowable Stress of Panlite and Panlite G     Static load:MPa
Panlite®
4. Thermal properties
Panlite's secondary transition point is between 145-150℃ and its heat distortion temperature between 123-132℃, both of which place it within the higher categories among thermoplastics. As for its low-temperature characteristics, the brittle temperature is lower than -100℃-extreamely low- and thus Panlite has stable mechanical and electrical properties over a wide temperature range.
1. Flame resistance
Panlite has excellent flame resistance compared with other thermoplastic resin.
Table 1 Flash temperature and auto-ignition temperature of Panlite
Table 2 UL94 flame class and oxygen index of Panlite
※Oxygen index(O.I.) test method:ASTM D2863
2. Continuous service temperature
According to UL 746B, the temperature at which the initial strength of the material is reduced to a half is defined as the long term continuous service temperature (temperature index). Each grade of Panlite is approved as a material having a higher temperature index than that of other materials(Table 3).
                                        Table 3 Temperature index of UL(UL746B, thickness: 1.47mm)   (℃)
3. Ball pressure temperature

For plastics, ball pressure temperature is specified by IEC Publication 335-1, UL746C, and Electric Appliances Control Law(regulation concerning technical standards). The ball pressure temperature of Panlite is on the higher side of all themoplastics(Table 5).

Table 5 Ball Pressure Temperature of Panlite
4. Coefficient of linear expansion
Panlite G-3430R has a low coefficient of linear expansion, nearly equal to that of die-cast aluminum(Fig.1). However, there are differences between the flow direction and traverse direction due to glass fiber orientation. This must be taken into consideration when designing a product.
Fig.1 Coefficient of Linear Expansion of Panlite
5. Melting point and decompositon temperature
As Panlite is an amorphous plastic, it does not show a definite melting point, but is roughly 230-240℃. Also, the decomposition temperature is over 340℃(Fig.2).
Fig.2 TGA-DTA Curve of Panlite
Panlite®
5. Electrcal properties

Panlite is an insulating material with excellent electric characteristics compared with other plastic mateerials.

Panlite Features not only high dielectric breakdown strength and high volume resistivity but also stable dielectric constant and stable dielectric loss tangent in a wide range of temperatures and frequencies (Fig. 1-6)

Fig.1 Dielectric Breakdown Strength of Panlite vs. Temperature Fig.4 Dielectric Loss Tangent of Panlite vs. Temperature
Fig.2 Volume Resistivity of Panlite vs. Temperature Fig.5 Dielectric Constant of Panlite vs. Frequency
Fig.3 Dielectric Constant of Panlite vs. Temperature Fig.6 Dielectric Loss Tangent of Panlite vs. Frequency
Panlite®
6. Chemical properties
In general, Panlite is  stable in water, alcohol, oil, salts and weak acid, but adequate care should be taken as it becomes cloudy, swells or dissolves in alkali, aromatic hydrocarbons, halogenated hydrocarbons, etc.
Critical stress
Even when the stress acting on the plastic material is less than the allowable stress, it can cause crazing or cracking of the material when it is in contact with a chemical, though it depends on the kind of chemical.  Such a phenomenon is called solvent cracking, and the minimum stress at which the solvent crack occurs is called the critical stress.  Panlite can be left in contact with the chemicals whose critical stress value are over 13.7 MPa, but adequate care should be taken in cases where the stress value are less than 13.7 MPa.  (Fig.6)
Chemicals 23℃ 70℃ Chemicals 23℃ 70℃ Chemicals 23℃ 70℃
Inorganic chemicals Oil products Antistatic agents
Hydrochrolic acid 10% × Gasoline × × Hotac
Sulfuric acid 10% Kerosene △~× × Antista ADS
Nitric acid 10% × Gas oil △~× × Elecnon OR-S
Caustic soda 10% × Spindle oil 60 (Shell) Disinfectants
Phospholic acid 1% × Open gear oil No.1 (Daphne, Idemitsu) Decahydronphtalene ×
Potassium chloride (saturated solution, 23℃) Mechanic 56 (Daphne, Idemitsu) Osban (Aqueous solution of 500 times)
Sodium chloride (saturated solution, 23℃) Swalube RO-10 (Maruzen) Hibiten (Aqueous solution of 500 times)
Aluminum chloride (saturated solution, 23℃) × Swalube RO-150 (Maruzen) Detergents
Soda carbonate (saturated solution, 23℃) Hydraulic L-150 (Kyodo oil) Alkaline detergent (pH11) ×
Soda sulfide (saturated solution, 23℃) × × Mobil Super 10W50 (Mobil) Invert soap
Ammonium chloride(saturated solution, 23℃) × × Speacial-A Turbine oil (Maruzen) Mypet(Undiluted solution) (Kao)
Organic chemicals Grease Magiclean(Undiluted solution) × ×
Acetic acid 10%   Moricoat 44 grease M (Dow-Corning) Bluedia (Lion)
Acetic acid 100% × × Silicone KS64 grease (Shin-Etsu) Cosmetics
Formic acid 100%   Silicone YG3068 (Toshiba) MG-5 hair tonic
Methanol × Showa Cup Class-1 No.3 (Showa) MG-5 hair liquid
Ethanol Grease Max No.2 (Maruzen) Eroica hair liquid ×
Ethyl ether × × Albania Grease No.3 (Shell) × Foods
Acetone × × Grease Daria 2 (Shell) Whiskey
Ethyl acetate × × Gold No.2 (Nippon Grease) Japanese Sake
Carbon tetrachloride × × Cutting oils Wine
Benzene × × Neocool AP-Cut (Matsumura Yushi) Sesame oil
Petroleum benzene   Diatool A-4 (Daido Kagaku) Salad oil
Chloroform × × Shimiron M (Modification No.2) (Daido) × Butter
Dichloroethane × × Silicone TSM631 (Toshiba) ×

○・・・Items usable: Critical stress is over 13.7 MPa
△・・・Items requiring care in use: 9.8-13.7 MPa
×・・・Items not usable: Critical stress is less than 9.8 MPa

 

Caution: Above ○ marked items are considered as usable for the present but it is required to conduct an experiment before use under the actual use condition.

Dioxane × × Silicone KM780 (Shin-Etsu) ×
Dimethylformamide × × Silicone YF3842 (Toshiba) ×
Tetrahydrofuran × × Rust preventatives
Toluene × × Rustfighter (Nippon Grease) △~×
Phenol solvent 5% × × Nonruster (Yushiro Kagaku) △~×
Metacresol × × RP-6 (Shin Nippu Kagaku)
Panlite®
7. Optical properties
1. Transparency
Panlite has excellent light transmission of about 90% per 2mm thickness(Fig.1)
Fig.1 Light transmission
2. Reflective index

Panlite has high a reflective index as 1.585(nd) at normal temperatures.

In Fig.2, the temperature dependence of reflective index is shown.(Fig.2)

Fig.2 Temperature Dependence of Reflective Index
3. Abbe number
The Abbe number of Panlite is 30.
Panlite®
8. Weather resistance

Panlite has outstanding weather resistance characteristics.

The weather resistant grade is an improved version in which both mechanical property degradation and changes in hue have been further decreased. (Fig.24-30)

Fig.1 Outdoor exposure test (tensile property) of Panlite Fig.2 Outdoor exposure test
(Total light transmission)
Fig.3 Outdoor exposure test
(Haze)
Fig.4 Outdoor exposure test
(YI: Yelloew Index)

Fig.5 Accelerated Weather Resistant Test

(Toral light transmission)

Fig.6 Accelerated Weather Resistant Test
(Haze)
 
Fig.7 Accelerated Weather Resistant Test
(YI: Yellow Index)